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Dimac SPC units allow the measurements on the shopfloor without the need for a metrology room, even in an environment with oil, dust and vibrations.
The integration of Automatic SPC into human quality checks guarantees performance, objectivity, and work continuity.
Highly configurable machine, with multicamera and multi-lighting solutions for any kind of measure and check controls, also mechanical. Feeding by Cobot, 4 cameras, direct and backlight, and turning table equipped with an encoder
Electrical components between 2 to 20 mm, inspection on 6 external faces and 4 internal, tolerances up to 50 microns.
Feeding by cobot, 4 cameras, direct and backlight, encodered turning table.
Parts from thin strips like washers, chain plates, and flat parts up to 20 mm in maximum length. Inspection from up and down, tolerances up to 0,1 mm
Automatic feeding by pallet up to 15 parts, inspection of both faces with direct and backlight.
Suitable for parts with cylindrical geometry made by cold forming or turning like screws, fittings, stud pins, ball pins, shafts, threaded inserts, and valve spring retainers.
Manual loading, a telecentric camera, backlight and 100 measures in one click.
Measuring parts in a production environment poses significant challenges. Maintaining the true shape and surface of a piece free from dust, oils, temperature fluctuations, and debris, which could affect measurements, is not an easy task. Despite operators being trained to clean the pieces with rags or paper, we acknowledge that we’re not operating in a clean metrology room, and errors need to be prevented.
In addition to the choice of components and materials resistant to oil and dust, this challenge has been addressed by introducing specialized filters in the software algorithms of SPC models image processing system, that work to minimize the impact of any remaining dirt on measurements.
When a measurement appears unreliable even after filtering, the operator receives a warning and has the option to double-check any single measure, without having to redo the entire process. This trick completes the validation process, which starts from the interaction of the SPCx with the Company ERP and IT System to choose the latest release of the control plan and the correct part number in production.
Together with precise instrumentation, verified by MSA procedures, the residual risk of operator errors and concerns on data is minimized. Automatic data transfer to the Company IT System guarantees the database’s objectivity, timeliness, and reliability.
The proprietary platform SPCx is continuously evolving and undergoing debugging. It’s friendly and easy to use, designed thinking of operators in production, and to manage 100 measures in one click.
Every new Dimac machine is operated by software that incorporates common features for all models, model-specific customizations, improvements, and related debugging from all the machines that came before it. This guarantees high operational stability for every new application.
Reliability, not only a monetizable value for customers and the company, is now a precise ethical choice.
It manifests in the attention to consumers who prefer machinery that are manufactured with better sustainable engineering and manufacturing processes, more durable, and guaranteed in their origin/manufacture.