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DESIGNED TO YOUR BUSINESS
Equipped with automatic feeders, control stations, and ancillary, Dimac’s MCV series is designed for the 100% inspection and sorting of large volumes of fasteners and metal parts. From the project to the test each machine is special to ensure the best quality of your product.
bolts, screws, nails, rivets, fittings, ball pins, dental screws, special components turned or cold-formed with head
threaded inserts, valve spring retainers, bushings, shafts, plugs, stud pins
Metal table sorting machines allow indexed movement of the part and its 360° rotation in front of inspection stations. Typically equipped to detect dimensional defects on the side and head profile, cracks, imprints on head and foot, defects in hardness, defects in surface coatings, burrs, scratches, and stampings, the machines can be equipped with various vision inspection stations with and without AI, eddy current, pass- no pass gauges, mechanical thread inspection tools, linear camera.
Automatic metal table sorting machine with indexed or continuous motion for hanging metal parts up to 1 kg.
nuts, fittings, washers, spacers, bushing, sleeves elastic rings, valve spring retainer, chain plates, and fine blanking.
threaded inserts, screws, and bolts with wide heads, shafts, plugs, stud pins
Thanks to the transparent table, glass table machines are typically equipped to detect dimensional defects on the profile in plan (diameters, measures, concentricity) and height (flatness, verticality of side faces), presence of internal thread with one or more cameras, lower and upper base scratches, and stamps, burrs, hardness. The machines can be equipped with different vision control stations with or without AI, SFS stations, eddy current for hardness control.
threaded inserts, double-ended studs, shaft, plugs, headless screws and rivets.
screw, bolts, springs.
Slide and belt sorters combine high-speed reconfiguration with ease of use. Designed to be economical both in absolute terms and in terms of cost per sorted part, are usually equipped with only a side vision camera aimed at profilometric inspection of a section of the part. Optionally, they can be enhanced with additional cameras in front of the part or with a hardness station.
Max length: up to 70 mm
Max diameter: up to 25 mm
Max length: up to 130 mm
Max diameter: up to 25 mm
Max length: up to 70 mm
Max diameter: up to 25 mm
Soft handling or special controls could require solutions out from the catalogue.
When, due to the type of controls required or delicacy in handling, basic platforms do not meet the requirements of the context, machines or parts of them are customized.
Dimac promotes “standardized custom solutions”: in each new special realization, an attempt is made to use as many modular standard components as possible for cost synergies, including in maintenance, to increase the reliability of the solutions and to reduce the delivery time. Dimac holds the entire design know-how of its products, from mechanical design to automation and vision systems, so it draws freely on all control solutions already developed and has the expertise to develop new tailored solutions as needed.
The conceptual boundary between 100% sorting and Automatic SPC is blurred: the machines are capable of handling both processes. In the case study an example of SPC technologies that can be drawn from for the sorting machines as well.
From automatic loading of selection machines to boxing. A complete offer that also includes a software package, Industry 4.0 oriented.
External bulk feeder
External box charging device with carousel for various formats of plastic/cardboard/metal boxes
External box charging linear device for various formats of plastic/cardboard/metal boxes
Ancillary software for the communication between sorting machines and the Company, in conformity with 4.0 Industry standards.
Minimizing stress on machine components is a primary goal in designing machines built to last and to ensure the highest reliability.
This outcome is achieved through a modular and scalable design approach, utilizing top-quality materials and components with overestimated performance.
This ensures flexibility of use and ease of maintenance.
We focus on the latest generation of fanless industrial controllers to be integrated into IP54 electrical panels, equipping them with closed-circuit air conditioners.
This eliminates cooling fans and drastically reduces the impact of dust pollutions and vibrations typically present in industrial environments. These choices may impact the product cost initially but ensure long-term reliability and maintenance cost savings.
The proprietary platform MCVx is continuously evolving and undergoing debugging. It’s friendly and easy to use, designed thinking of operators in production, and to manage 100 measures in one click.
Every new Dimac machine is operated by software that incorporates common features for all models, model-specific customizations, improvements, and related debugging from all the machines that came before it. This guarantees high operational stability for every new application.
Reliability, not only a monetizable value for customers and the company, is now a precise ethical choice.
It manifests in the attention to consumers who prefer machinery that are manufactured with better sustainable engineering and manufacturing processes, more durable, and guaranteed in their origin/manufacture.
All Dimac machines are designed for an innovative approach to quality factory organization that integrates SPC controls, quality 100% controls, and the company IT system to drive metal component industries towards a ZERO-DEFECT FUTURE.
All Dimac machines are designed for an innovative approach to quality factory organization that integrates SPC controls, quality 100% controls, and the company IT system to drive metal component industries towards a ZERO-DEFECT FUTURE.
