mcv4

High-productivity automatic metal table sorting machines with double indexed, indexed, or continuous motion for hanging metal parts

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100% inspection and sorting machine with a 340 mm diameter metal table suited to 30, 50, or 70 slots, MCV4 is characterized by high production performances thanks to the patented double-step indexed movement that allows the simultaneous control of two pieces in two twin control stations. Optimized for bolts and hangable metal components in the range M5-M16 and underhead length up to 120 mm, the machine can be freely modularly equipped with different feeding systems and up to 5 control stations.

The machine works by Dimac MCVx 2.0 vision software and control system, supported by Dimac PLC-managed handling system.

WORKING RANGE

Screws, bolts, nails, rivets, fittings, stud pins, bushings, shafts, threaded inserts, valve spring retainers, special nuts, and special components turned or cold-formed with head typically in the range:

HEAD MAXIMUM DIAMETER: up to 24 mm
HEAD HEIGHT: 3-20 mm
SHANK DIAMETER: 5-16 mm
SHANK LENGTH: up to120 mm

AVAILABLE CONTROLS

Top dimensional camera
Side dimensional camera
Multi-side dimensional cameras
Top surface camera
Tilted camera for Inner thread
Recess control station
360° Autotrigger station
Eddy current crack detection station
Eddy current heat treatment control station
AI tools control station
SFS control station
Multi-camera control station

AVAILABLE FUNCTIONS

Multilanguage, easy-to-use human interface for the free creation of new recipes
Unlimited number of recipes and control plans
Sorting statistics, measurements, and defects reports available for ERP exchange
Users’ login is regulated by password and hierarchical privileges
Offline monitoring
Data backup system by UPS
Close circuit air conditioning, IP 55 electrical cabinet, Fanless PC for dust and oil protection
All Dimac machines are built to be upgradable

OPTIONAL EXTRA

Additional 3rd Exit chute for specific defect selection
Isolation transformer
Bar code reader to load recipes
Metering for power and air consumption (Transaction 5.0 compliance)
Data collection in real-time
Offline programming
Loaders and vibrating hoppers
Boxing machines
MSA /metrological report at the delivery and periodically.
Guarantee expansion and maintenance programs

FAST
Up to 800 Pcs/min
production

ACCURATE
Up to +/- 0,005 mm
accuracy

DOUBLE RATE
Control of 2 parts
simultaneously

MODULAR
Interchangeable
custom feeding units

EASY TO USE
Easy software
interface

AI TOOLS
Surface control
around 360°

PLAYLIST VIDEO

MULTI-CAMERA THREAD INSPECTION

AI TOOLS FOR SURFACE DEFECTS

SPRINGRECESS CONTROL STATION

MECHANICAL RECESS INSPECTION

CRACK CONTROL BY EDDY CURRENT

HEAT TREATMENT CONTROL AND SORTING BY HARDNESS CLASSES

LINEAR FACTOR CONTROL

STRAIGHTNESS + 360° THREAD CONTROL

AUTOMATIC BULK LOADER AND LINEAR BOX

TESTIMONIAL: ITW RIVEX FRANCE

MIDDLE SIZE,
HIGH FLEXIBILITY

High flexible automatic metal table sorting machine with indexed or continuous motion for hanging metal parts.

FROM 1 MM

Automatic metal table sorting machine with indexed or continuous motion for hanging metal parts from M1 mm.

UP TO 1 KG

Automatic metal table sorting machine with indexed or continuous motion for hanging metal parts up to 1 kg.

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The Zero-defect
Factory

100% SORTING & SPC: A NEW APPROACH TO QUALITY FACTORY ORGANIZATION

All Dimac machines are designed for an innovative approach to quality factory organization that integrates SPC controls, quality 100% controls, and the company IT system to drive metal component industries towards a ZERO-DEFECT FUTURE.