mcv6

High productive and highly flexible automatic 900 mm glass table sorting machine with continuous motion for flat metal parts

100% inspection and sorting machine with a 900 mm diameter glass table, optimized for flat parts, bushings, and not-hangable metal components with a diameter of 5-50 mm and height in the range of 1-45 mm.

Operating continuously, the machine can be freely modularly equipped with different feeding systems and up to 12 control stations.
The machine works by Dimac MCVx 2.0 vision software and control system, supported by Dimac PLC-managed handling system.

mcv6
mcv6
WORKING RANGE

Nuts, fittings, washers, spacers, bushing, sleeves elastic rings, valve spring retainer, chain plates, fine blanking, threaded inserts, screws and bolts with wide head, shaft, plugs, stud pins, typically in the range:

DIAMETER: 5-50 mm
HEIGHT: 1-45 mm
MINIMUM DIAMETER: 2x height (or stable geometry)

AVAILABLE CONTROLS
  • Top dimensional camera 
  • Side dimensional camera 
  • Top surface camera 
  • Bottom surface camera 
  • Tilted camera for Inner thread 
  • Eddy current heat treatment control station 
  • AI tools control station 
  • SFS control station 
  • Multi-camera control station 
AVAILABLE FUNCTIONS
  • Multilanguage, user-friendly interface for the free creation of new recipes
  • Unlimited number of recipes and control plans
  • Sorting statistics, measurements, and defects reports available for ERP exchange
  • Users’ login is regulated by password and hierarchical privileges
  • Offline monitoring
  • Data backup system by UPS
  • Close circuit air conditioning, IP 55 electrical cabinet, Fanless PC for dust and oil protection
  • All Dimac machines are built to be upgradable
OPTIONAL EXTRA
  • Additional 3rd Exit chute for specific defect selection
  • Isolation transformer 
  • Bar code reader to load recipes
  • Metering for power and air consumption (Transaction 5.0 compliance)
  • Data collection in real-time
  • Offline programming
  • Loaders and vibrating hoppers
  • Boxing machines
  • MSA / metrological report at the delivery and periodically
  • Guarantee expansion and maintenance programs
mcv6
mcv6

FAST
Up to 1000 Pcs/min 
production

mcv6

ACCURATE
Up to +/- 0,005 mm 
accuracy

mcv6

FULL INSPECTION
Up to 12
control stations

mcv6

FLEXIBLE
Any control on
special shaped parts

mcv6

EASY TO USE
Easy software
interface

mcv6

AI TOOLS
For surface controls as cracks and scratches

related products
mcv6
HIGH-QUALITY,
LOW-PRICE SOLUTION

Glass table diameter: 700 mm
Productivity: up to 450 pcs/min
Up to 6 control stations

mcv6
HIGH PRECISION IN A DIRTY ENVIRONMENT
The conceptual boundary between 100% Sorting and Automatic SPC is blurred. In this case study an example of SPC technologies that can be drawn from for the sorting machines as well.
mcv6
COMPLETE YOUR INSTALLATION

From automatic loading of sorting machines to boxing; A complete offer of Optional equipment that also includes a software package, Industry 4.0 oriented.

The Zero-defect
Factory

100% SORTING & SPC: A NEW APPROACH TO QUALITY FACTORY ORGANIZATION

All Dimac machines are designed for an innovative approach to quality factory organization that integrates SPC controls, quality 100% controls, and the company IT system to drive metal component industries towards a ZERO-DEFECT FUTURE.

mcv6

The
Zero-defect
Factory

100% SORTING & SPC: A NEW APPROACH TO QUALITY FACTORY ORGANIZATION

All Dimac machines are designed for an innovative approach to quality factory organization that integrates SPC controls, quality 100% controls, and the company IT system to drive metal component industries towards a ZERO-DEFECT FUTURE.