MCV5 Automatic glass table sorting machine | DIMAC

mcv5

Low-price automatic 700 mm glass table sorting machines with continuous motion for flat metal parts

100% inspection and sorting machine with a 700 mm diameter glass table, optimized for flat parts, bushings, and not-hangable metal components with a diameter of 5-45 mm and height in the range of 1-30 mm. Operating continuously, the machine can be freely modularly equipped with different feeding systems and up to 6 control stations.

mcv5
mcv5

The machine works by Dimac MCVx 2.0 vision software and control system, supported by Dimac PLC-managed handling system.

WORKING RANGE

Nuts, fittings, washers, spacers, bushing, sleeves elastic rings, valve spring retainer, chain plates, fine blanking, threaded inserts, screws and bolts with a wide head, shaft, plugs, stud pins, typically in the range:

DIAMETER: 5-45 mm
HEIGHT: 1-30 mm
MINIMUM DIAMETER: 2x height (or stable geometry)

AVAILABLE CONTROLS
  • Top dimensional camera 
  • Side dimensional camera 
  • Top surface camera 
  • Bottom surface camera 
  • Tilted camera for Inner thread 
  • Eddy current heat treatment control station 
  • AI tools control station 
AVAILABLE FUNCTIONS
  • Multilanguage, easy-to-use human interface for the free creation of new recipes
  • Unlimited number of recipes and control plans
  • Sorting statistics, measurements, and defects reports available for ERP exchange
  • Users’ login is regulated by password and hierarchical privileges
  • Offline monitoring
  • Data backup system by UPS
  • Close circuit air conditioning, IP 55 electrical cabinet, Fanless PC for dust and oil protection
  • All Dimac machines are built to be upgradable
OPTIONAL EXTRA
  • Additional 3rd Exit chute for specific defect selection
  • Isolation transformer 
  • Bar code reader to load recipes
  • Metering for power and air consumption (Transaction 5.0 compliance)
  • Data collection in real-time
  • Offline programming
  • Loaders and vibrating hoppers
  • Boxing machines
  • MSA / metrological report at the delivery and periodically
  • Guarantee expansion and maintenance programs
  • Pay-per-use renting formula
mcv5
mcv5

FAST
Up to 500 Pcs/min 
production

mcv5

ACCURATE
Up to +/- 0,005 mm 
accuracy

mcv5

FULL INSPECTION
Up to 100 inspections
simultaneously
on each part

mcv5

FLEXIBLE
Universal feeding 
parts system

mcv5

EASY TO USE
Easy software
interface

related products
mcv5
HIGH PRODUCTIVITY,
MAXIMUM FLEXIBILITY
Glass table diameter: 900 mm
Productivity: up to 1000 pcs/min 
Up to 12 control stations 
mcv5
HIGH PRECISION IN A DIRTY ENVIRONMENT
The conceptual boundary between 100% Sorting and Automatic SPC is blurred. In this case study an example of SPC technologies that can be drawn from for the sorting machines as well.
mcv5
COMPLETE YOUR INSTALLATION

From automatic loading of sorting machines to boxing; A complete offer of Optional equipment that also includes a software package, Industry 4.0 oriented.

The Zero-defect
Factory

100% SORTING & SPC: A NEW APPROACH TO QUALITY FACTORY ORGANIZATION

All Dimac machines are designed for an innovative approach to quality factory organization that integrates SPC controls, quality 100% controls, and the company IT system to drive metal component industries towards a ZERO-DEFECT FUTURE.

mcv5

The
Zero-defect
Factory

100% SORTING & SPC: A NEW APPROACH TO QUALITY FACTORY ORGANIZATION

All Dimac machines are designed for an innovative approach to quality factory organization that integrates SPC controls, quality 100% controls, and the company IT system to drive metal component industries towards a ZERO-DEFECT FUTURE.