mcv0

Automatic metal table sorting machine with indexed or continuous motion for hanging metal parts from 1 mm

100% inspection and sorting machine with a 150 mm diameter metal table, optimized for bolts and hangable metal components in the range M2-M4 and underhead length up to 25 mm, can select from micro screws up to M5. Operating in continuous or indexed mode on 20 or 40 positions per turn of the table, the machine can be freely modularly equipped with different feeding systems and up to 3 control stations.

Example of fasteners for mcv1
Example of fasteners for mcv1

The machine works by Dimac MCVx 2.0 vision software and control system, supported by Dimac PLC-managed handling system.

WORKING RANGE

Screws and micro-screws, micro-bolts, nails, rivets, fittings, flanged bushings, threaded inserts, dental screws, and special components turned or cold-formed with head typically in the range:

HEAD DIAMETER: 3-14 mm
HEAD HEIGHT: 2-7 mm
SHANK DIAMETER: 1-5 mm
SHANK LENGTH: 5-25 mm

AVAILABLE CONTROLS 
  • Top dimensional camera
  • Side dimensional camera
  • Top surface camera
  • Tilted camera for Inner thread
  • 360° Autotrigger station
  • Eddy current heat treatment control station
  • AI tools control station 
AVAILABLE FUNCTIONS
  • Multilanguage, user friendly interface for the free creation of new recipes
  • Unlimited number of recipes and control plans
  • Sorting statistics, measurements, and defects reports available for ERP exchange
  • Users’ login is regulated by password and hierarchical privileges
  • Offline monitoring
  • Data backup system by UPS
  • Close circuit air conditioning, IP 55 electrical cabinet, Fanless PC for dust and oil protection.
  • All Dimac machines are built to be upgradable.
OPTIONAL EXTRA
  • Isolation transformer
  • Bar code reader to load recipes
  • Metering for power and air consumption (Transaction 5.0 compliance)
  • Data collection in real-time
  • Offline programming
  • Loaders and vibrating hoppers
  • Boxing machines
  • MSA /metrological report at the delivery and periodically
  • Guarantee expansion and maintenance programs
Dimac mcv0 100% inspection and sorting machine

FAST
Up to 1000 Pcs/min 
production

ACCURATE
Up to +/- 0,005 mm 
accuracy

FULL INSPECTION
Up to 100 inspections 
simultaneously

MODULAR
Up to 3 control
stations

EASY TO USE
Easy software interface

AI TOOLS
For surface
control

related products
Dimac mcv4 100% inspection and sorting machine
MIDDLE SIZE,
HIGH PRODUCTIVITY
High-productivity automatic metal table sorting machine with double indexed, indexed, or continuous motion for hanging metal parts.
Dimac mcv1 100% inspection and sorting machine
MIDDLE SIZE, 
HIGH FLEXIBILITY
High flexible automatic metal table sorting machine with indexed or continuous motion for hanging metal parts.
UP TO 1 KG

Automatic metal table sorting machine with indexed or continuous motion for hanging metal parts up to 1 kg.

The Zero-defect
Factory

100% SORTING & SPC: A NEW APPROACH TO QUALITY FACTORY ORGANIZATION

All Dimac machines are designed for an innovative approach to quality factory organization that integrates SPC controls, quality 100% controls, and the company IT system to drive metal component industries towards a ZERO-DEFECT FUTURE.

The
Zero-defect
Factory

100% SORTING & SPC: A NEW APPROACH TO QUALITY FACTORY ORGANIZATION

All Dimac machines are designed for an innovative approach to quality factory organization that integrates SPC controls, quality 100% controls, and the company IT system to drive metal component industries towards a ZERO-DEFECT FUTURE.

Fastener Fair Italy
29-30 October 2024
Milan – Italy

Join us! Hall 3 – Booth 600